EGR Valve: Service and Repair

Exhaust Gas Recirculation Valve Replacement

Removal Procedure




1. Remove the exhaust gas recirculation (EGR) valve cooler. Refer to Exhaust Gas Recirculation Valve Cooler Replacement (Exhaust Gas Recirculation Valve Cooler Replacement).
2. Remove the EGR valve gaskets (1), if required.
3. Remove the EGR valve bolts (2).
4. Remove the EGR valve (3).
5. Remove and discard the EGR valve to valve cooler gasket.

Installation Procedure

Note: Use a NEW EGR valve gasket when installing the EGR valve.




1. Position a NEW EGR valve to valve cooler gasket to the valve cooler.
2. Position the EGR valve (3) to the valve cooler.

Caution: Refer to Fastener Caution (Fastener Caution).

3. Install the EGR valve bolts (2).

Tighten the bolts to 25 Nm (18 lb ft).

4. Install NEW EGR valve gaskets (1) onto the EGR valve, if required.
5. Install the EGR valve cooler. Refer to Exhaust Gas Recirculation Valve Cooler Replacement (Exhaust Gas Recirculation Valve Cooler Replacement).