Procedures

Plastic Collar Quick Connect Fitting Service

Special Tools

AU-533 - Quick Connect Release Tool

Removal Procedure

Warning: Refer to Gasoline/Gasoline Vapors Warning Service Precautions.


Warning: Refer to Safety Glasses Warning Safety Glasses Warning.


1. Relieve the fuel system pressure. Refer to Fuel Pressure Relief Service and Repair.

2. Blow dirt out of the fitting using compressed air.




3. Install the quick connect tool over the quick connect fitting (1).




4. Pull the connection apart.

5. Using a clean shop towel, wipe off the male pipe end.

6. Inspect both ends of the fitting for dirt and burrs.

7. Clean or replace the components as required.

Installation Procedure





Warning

In order to reduce the risk of fire and personal injury, before connecting fuel pipe fittings, always apply a few drops of clean engine oil to the male pipe ends.

This will ensure proper reconnection and prevent a possible fuel leak.

During normal operation, the O-rings located in the female connector will swell and may prevent proper reconnection if not lubricated.

1. Apply a few drops of clean engine oil to the male pipe end.




2. Push both sides (1 and 2) of the quick-connect fitting together to cause the retaining tabs/fingers to snap into place.




3. Pull on both sides of the quick-connect fitting (1) to make sure the connection is secure.

4. Inspect for leaks using the following procedure:

1. Turn the ignition ON, with the engine OFF for 2 seconds.

2. Turn the ignition OFF, for 10 seconds.

3. Turn the ignition ON, with the engine OFF for 2 seconds.

4. Turn the ignition OFF.

5. Inspect for leaks.