Overhaul Procedure Steps

ENGINE OVERHAUL

NOTE: This article lists the sequential steps necessary to overhaul the engine.

^ For the specific step listed below, refer to that step under "Repair Instructions". Repair Instructions

1. Engine Support Fixture
2. Engine Mount Bracket Removal
3. Camshaft Timing Chain Inspection
4. Camshaft Timing Chain Adjustment
5. Draining Fluids and Oil Filter Removal
6. Positive Crankcase Ventilation Pipe Removal
7. Exhaust Manifold Heat Shield Removal
8. Warm Up Three-Way Catalytic Converter Removal
9. Turbocharger Removal
10. Engine Oil Cooler Removal
11. Engine Coolant Thermostat Housing Removal
12. Water Outlet Removal
13. Drive Belt Tensioner Removal
14. Air Conditioning Compressor Bracket Removal
15. Water Pump Pulley Removal
16. Crankshaft Balancer Removal
17. Water Pump Removal
18. Throttle Body Removal
19. Intake Manifold Removal
20. Generator Removal
21. Starter Removal
22. Engine Flywheel Removal
23. Ignition Coil Removal
24. Camshaft Cover Removal
25. Camshaft Position Actuator Solenoid Valve Removal
26. Engine Oil Heater Removal
27. Oil Pan Removal
28. Engine Front Cover and Oil Pump Removal
29. Camshaft Timing Chain Removal
30. Timing Chain Tensioner Removal
31. Engine Front Cover Gasket Removal
32. Camshaft Sprocket Removal
33. Intake Camshaft Removal
34. Exhaust Camshaft Removal
35. Hydraulic Valve Lash Adjuster Arm Removal
36. Hydraulic Valve Lash Adjuster Removal
37. Cylinder Head Removal
38. Piston, Connecting Rod, and Bearing Removal
39. Crankshaft and Bearing Removal
40. Cylinder Head Disassemble
41. Cylinder Head Cleaning and Inspection
42. Cylinder Head Assemble
43. Engine Block Disassemble
44. Engine Block Assemble
45. Piston and Connecting Rod Disassemble
46. Piston, Connecting Rod, and Bearing Cleaning and Inspection
47. Piston and Connecting Rod Assemble
48. Intake Manifold Disassemble
49. Intake Manifold Cleaning and Inspection
50. Intake Manifold Assemble
51. Crankshaft and Bearing Cleaning and Inspection
52. Engine Front Cover and Oil Pump Cleaning and Inspection
53. Engine Front Cover and Oil Pump Disassemble
54. Turbocharger Disassemble
55. Turbocharger Cleaning and Inspection
56. Turbocharger Assemble
57. Engine Oil Cooler Disassemble
58. Engine Oil Cooler Assemble
59. Oil Pan Cleaning and Inspection
60. Crankshaft and Bearing Installation
61. Piston, Connecting Rod, and Bearing Installation
62. Cylinder Head Installation
63. Hydraulic Valve Lash Adjuster Installation
64. Hydraulic Valve Lash Adjuster Arm Installation
65. Intake Camshaft Installation
66. Exhaust Camshaft Installation
67. Camshaft Sprocket Installation
68. Timing Chain Tensioner Installation
69. Engine Front Cover Gasket Installation
70. Camshaft Timing Chain Installation
71. Engine Front Cover and Oil Pump Installation
72. Oil Pan Installation
73. Engine Oil Heater Installation
74. Camshaft Position Actuator Solenoid Valve Installation
75. Camshaft Cover Installation
76. Ignition Coil Installation
77. Engine Flywheel Installation
78. Generator Installation
79. Starter Installation
80. Intake Manifold Installation
81. Throttle Body Installation
82. Water Pump Installation
83. Crankshaft Balancer Installation
84. Water Pump Pulley Installation
85. Air Conditioning Compressor Bracket Installation
86. Drive Belt Tensioner Installation
87. Drive Belt Installation
88. Engine Oil Cooler Installation
89. Water Outlet Installation
90. Engine Coolant Thermostat Housing Installation
91. Turbocharger Installation
92. Exhaust Manifold Heat Shield Installation
93. Warm Up Three-Way Catalytic Converter Installation
94. Positive Crankcase Ventilation Pipe Installation
95. Engine Mount Bracket Installation
96. Engine Front Cover and Oil Pump Assemble
97. Drive Belt Removal
98. Automatic Transmission Flex Plate Removal
99. Engine Block Cleaning and Inspection
100. Automatic Transmission Flex Plate Installation