Engine Wiring Harness Assembly Installation

Engine Wiring Harness Assembly Installation





Caution:
Refer to Fastener Caution Fastener Caution.

1. Install the turbocharger vane position sensor connector bracket (2).

2. Install the turbocharger vane position sensor connector bracket bolt (1) and tighten to 25 Nm (18 lb ft).





3. Install the engine wiring harness bracket (2).

4. Install the engine wiring harness bracket bolt (1) and tighten to 25 Nm (18 lb ft).

5. Install the engine wiring harness bracket (4).

6. Install the engine wiring harness bracket bolts (3) and tighten to 10 Nm (89 lb in).





7. Install the right side glow plugs (1).





8. Install the left side glow plugs (1).





9. Install the glow plug controller bracket (2).

10. Install the glow plug controller bracket bolts (1) and tighten to 25 Nm (18 lb ft).





11. Install the fuel feed return pipe clip (1).

12. Install the fuel feed return pipe clip bolt (2) and tighten to 10 Nm (89 lb in).





13. Install the glow plug controller (2).

14. Install the glow plug controller bolts (1) and tighten to 10 Nm (89 lb in).





15. Install the engine wiring harness (1).





16. Install the left side glow plug connector nuts (1) and tighten to 3 Nm (26 lb in).





17. Connect the left side fuel injector electrical connectors (1).





18. Connect the left side fuel rail fuel pressure sensor electrical connector (1).





19. Connect the glow plug controller electrical connector (3).

20. Connect the fuel pressure sensor electrical connector (2).

21. Connect the fuel temperature sensor electrical connector (1).





22. Connect the EGR valve electrical connector (1).





23. Connect the intake heater electrical connector (1).





24. Connect the throttle body electrical connector (2).

25. Connect the manifold absolute pressure (MAP) sensor electrical connector (1).





26. Connect the turbocharger control solenoid valve electrical connector (1).





27. Install the right side glow plug connector nuts (1) and tighten to 3 Nm (26 lb in).





28. Connect the hydrocarbon injector (HCI) electrical connector (1).





29. Connect the right side fuel injector electrical connectors (1).





30. Connect the exhaust gas recirculation (EGR) valve temperature sensor electrical connector (1).





31. Connect the crankshaft position sensor electrical connector (1).





32. Install the engine wiring harness ground bolt (1) and tighten to 41 Nm (30 lb ft).





33. Install the right side engine wiring harness bolt (1) and tighten to 10 Nm (89 lb in).





34. Install the left side engine wiring harness bolt (1) and tighten to 25 Nm (18 lb ft).

35. Install the left side engine wiring harness bolts (2) and tighten to 10 Nm (89 lb in).