Intake Manifold Removal

Intake Manifold Removal





Caution:
Never attempt to remove the intake manifold from a hot engine, allow the engine to cool to ambient temperature. The intake manifold can be damaged if it is removed when the engine is hot.

1. Remove the EVAP canister valve (1).




2. Remove the throttle body bolts (1).

3. Remove the throttle body (2) and seal (3).




4. Remove the fuel pump cover bolts and cover.




5. Remove the fuel pump insulator (6).

Warning

Fuel that flows out at high pressure can cause serious injury to the skin and eyes. ALWAYS depressurize the fuel system before removing components that are under high fuel pressure.

6. Remove and discard the fuel feed intermediate pipe (5).

7. Remove the fuel pump bolts.

8. Remove the fuel pump (4), O-ring (3), and gasket (2). Discard the O-ring and gasket.

9. Remove the valve lifter follower (1).




10. Remove the MAP sensor (1) and bolt (2).




11. Remove the intake manifold retaining bolts (2, 4).

12. Remove the intake manifold (3) and gasket (1).

13. If the intake manifold needs to be replaced, transfer the throttle body to the new intake manifold.