Turbocharger Removal

Turbocharger Removal




1. Remove the turbocharger heat shield bolts (1, 3).

2. Remove the turbocharger heat shield (2).




3. Remove the turbocharger wastegate actuator arm retainer (3).

4. Remove the turbocharger wastegate actuator bolts (1) and actuator (2).




5. Remove the camshaft cover heat shield bolt (1) that retains the turbocharger coolant return pipe (2) at the camshaft cover.

6. Disconnect the turbocharger coolant return pipe from the air bleed hose.

7. Remove the turbocharger coolant return pipe bolt (3).

8. Remove the turbocharger coolant return pipe (2) and washers (4, 5). Discard the washers.




9. Remove the turbocharger coolant feed pipe bolts (1, 3).

10. Disconnect the turbocharger coolant feed pipe hose from the engine oil cooler.

11. Remove the turbocharger coolant feed pipe gasket (4) and discard.

12. Remove the turbocharger coolant feed pipe (5) and washers (2). Discard the washers.




13. Disconnect the turbocharger wastegate regulator solenoid valve hoses from the turbocharger.

14. Remove the turbocharger wastegate regulator solenoid valve bracket bolt (2).

15. Remove the turbocharger wastegate regulator solenoid valve (1).




16. Remove the turbocharger bypass valve solenoid bolts (1).

17. Remove the turbocharger bypass valve solenoid (2).





Note: Do not disturb the joint between the PCV hose and PCV hose fitting at the turbocharger. This is a permanent connection.

18. Remove the PCV hose fitting bolt (2). Disconnect the PCV hose fitting (1) with the PCV hose attached from the turbocharger.




19. Remove the turbocharger nuts (2) and discard.

20. Remove the turbocharger oil feed and return pipe bolts (6) at the engine block.

21. Remove the turbocharger (1) with the oil return pipe and oil feed pipe attached.

22. Remove the turbocharger oil feed and oil return pipe gaskets (4, 5) and discard.

23. Remove the turbocharger gasket (3) and discard.




24. Remove the turbocharger oil feed pipe bolt (1) from the turbocharger.

25. Remove the turbocharger oil feed pipe (2) and washers (3). Discard the washers.

26. Remove the turbocharger oil return pipe bolts (6).

27. Remove the turbocharger oil return pipe (5).

28. Remove and discard the turbocharger oil return pipe gasket (4).

29. Clean and inspect the turbocharger and components. Refer to Turbocharger Cleaning and Inspection Turbocharger Cleaning and Inspection.