Camshaft Cover Installation

Camshaft Cover Installation (LCV)




1. Assemble the camshaft cover (2) and a NEW gasket (4). Ensure that the gasket is located in the retaining groove in the camshaft cover.

2. Install the cover on the cylinder head and hand start the bolts (1, 3).





Caution: Refer to Fastener Caution Fastener Caution.

3. Tighten the camshaft cover bolts in sequence to 10 Nm (89 lb in).





Note: Ensure the vacuum pump seal does not need to be replaced, and the sealing surface is clean prior to installing the gasket and pump.

4. Inspect the vacuum pump seal. Refer to Camshaft Cover Cleaning and Inspection Camshaft Cover Cleaning and Inspection.

5. Install a NEW vacuum pump assembly gasket (3) on the vacuum pump assembly (2).

6. Install the vacuum pump assembly (2) and bolts (1). Tighten the bolts to 10 Nm (89 lb in).




7. Install the camshaft position actuator control solenoid valves (2) and bolts (1). Tighten the bolts to 10 Nm (89 lb in).




8. Inspect the inside of the ignition coil rubber boot for a thin, even coat of grease. If there is no grease present or additional grease is necessary, complete the following procedure:

1. Apply a thin coating of dielectric grease evenly to the inside of the ignition coil rubber boot, up to a depth of 15 mm from the end of the boot. Refer to Adhesives, Fluids, Lubricants, and Sealers (LCV) [1][2]Fluid Type SpecificationsAdhesives, Fluids, Lubricants, and Sealers (LTG) [1][2]Fluid Type Specifications.

2. Remove any excess grease from around the end of the boot, and ensure there is not an excessive amount within the boot.

9. Install the ignition coils (2) and bolts (1). Tighten the bolt to 10 Nm (89 lb in).




10. Install the front lift bracket (2).

11. Install the front lift bracket bolts (1) and tighten to 25 Nm (18 lb ft).




12. Install the rear lift bracket (1).

13. Install the rear lift bracket bolts (2) and tighten to 25 Nm (18 lb ft).





Note: The heat shield may vary by model.

14. Install the camshaft cover heat shield (2) and bolts (1). Tighten the bolts to 10 Nm (89 lb in).

15. Inspect the oil level indicator O-ring seals (4) and replace if necessary.

16. Lubricate the O-ring seals (4) with engine oil and install the oil level indicator (3).




17. Inspect the O-ring (3) on the engine coolant air bleed pipe. Replace if necessary. Install the engine coolant air bleed pipe (2).

18. Install the pipe bolt (1) and tighten to 10 Nm (89 lb in).




19. Install the PCV hose assembly (1) at the quick-connect fittings.