Operation CHARM: Car repair manuals for everyone.

Engine Block Assemble





Engine Block Assemble




1. Install the piston oil nozzle assemblies (2), if equipped.

Caution: Refer to Fastener Caution Fastener Caution.

2. Install the piston oil nozzle bolts (1) and tighten to 10 Nm (89 lb in).




3. Lubricate the crankshaft position sensor O-ring with engine oil. Refer to Adhesives, Fluids, Lubricants, and Sealers (LCV) [1][2]Fluid Type SpecificationsAdhesives, Fluids, Lubricants, and Sealers (LTG) [1][2]Fluid Type Specifications.

Caution: Refer to Component Fastener Tightening Caution Component Fastener Tightening Caution.

4. Install the crankshaft position sensor (2) and bolt (1) and tighten to 10 Nm (89 lb in).




5. Install the knock sensor (1) at 6 O' clock. Install the bolt (2) and tighten to 25 Nm (18 lb ft).

6. Install the knock sensor (4) at 5 O' clock. Install the bolt (3) and tighten to 25 Nm (18 lb ft).




7. Install the engine oil pressure sensor (1) and tighten to 35 Nm (26 lb ft).




8. Install the engine coolant heater assembly (1), if equipped. Tighten the assembly to 50 Nm (37 lb ft).

9. If the engine coolant heater assembly is not equipped, install the engine coolant heater hole plug (2). Tighten the plug to 60 Nm (44 lb ft).




10. Apply sealant to all plugs prior to installation. Refer to Adhesives, Fluids, Lubricants, and Sealers (LCV) [1][2]Fluid Type SpecificationsAdhesives, Fluids, Lubricants, and Sealers (LTG) [1][2]Fluid Type Specifications.

11. Install the engine oil gallery cup plug (4).

12. Install the engine oil gallery plugs (2, 3), with sealant, and tighten to 65 Nm (48 lb ft).

Note: Always install the baffle with the forked end pointed up. Do not force the baffle into place. Aligning the shape of the orifice and the baffle, and gently depressing the clip will allow the baffle to easily drop into place.

13. Carefully align and install the engine oil baffle (1).




14. Install the engine oil gallery plug (1), with sealant, and tighten to 65 Nm (48 lb ft).

15. Install the engine oil gallery plug (2), with sealant, and tighten to 40 Nm (30 lb ft).