Right-Hand Reinforcement Bracket Installation

CAUTION: PROPER EYE PROTECTION IS REQUIRED AT ALL TIMES WHEN PERFORMING THE FOLLOWING PROCEDURES.

1. Disconnect batteries.

Figure No. 1 (RH):

2. Remove retainer clips (2) and (3) from fuel feed line (1) at right-hand frame rail. Refer to figure 1 RH.

Figure No. 2 (RH):

3. Remove existing nuts (3), washers (2), and bolts (8). DISCARD. Refer to Figure 2 RH.

4. Remove existing nut (4), washer (5), and bolt (9). DISCARD. Refer to Figure 2 RH.

Figure No. 3 (RH):

5. Remove existing bolt (7) and washer (5). DISCARD. Refer to Figure 3 RH.
6. Weld crack using welding procedure, if necessary.

7. Position bracket (1) on top flange area of frame rail. Refer to Figure 3 RH.

8. Install new bolts (8), washers (2), and nuts (3). Torque nuts (3) to 55-75 N-m (41-55 lbs.ft.). Refer to Figure 3 RH.

9. Install new bolt (9), washer (5), and nut (4). Torque nut (4) to 30-40 N-m (22-30 lbs. ft.). Refer to Figure 3 RH.

10. Install new bolt (7) and washer (5). Torque bolt (7) to 30-40 N-m (22-30 lbs.ft.). Refer to Figure 3 RH.

11. Using bracket (1) as a template, enlarge hole C with 15/32 in. diameter high speed drill. Access through right-hand wheel opening is suggested. Refer to Figure 3 RH.

Figure No. 4 (RH):

12. Install bolt (8), washer (2), and nut (3). Torque nut (3) to 55-75 N-m (41-55 lbs.ft.). Refer to Figure 4 RH.

Figure No. 1 (RH):

13. Position fuel feed line (1) and install retainer clips (2) and (3). Refer to Figure 1 RH.