Engine - Reduced Performance In Warmer Climates

91chevy02

Number: 91-139-6C


Section: 6C


Date: December 1990


Corporate Bulletin No.: 066001


Subject: REDUCED ENGINE PERFORMANCE


Model and Year: ALL 1988-91 C/K TRUCKS


TO: ALL CHEVROLET DEALERS

Figure 1:

Figure 2:

Some 1988-91 C/K light duty trucks may experience a condition of reduced engine performance in warmer climates during heavy usage or towing. This condition may be caused by a collapsed air duct inside the right front fender (see Figure 1) resulting in a collapsed flexible duct at the air cleaner assembly (see Figure 2).


Vehicles that are diagnosed as exhibiting this condition may be repaired by replacing the collapsed duct with a new duct assembly made of a new material. New duct assemblies can be identified by the part number located on the part. Also on models equipped with 7.4L engines it will be necessary to add a strap to improve the retention of the duct to the air cleaner assembly (see Figure 2).

VEHICLES INVOLVED


The condition was corrected in production effective with the following VIN breakpoints:

1990

Fort Wayne LZ236324

Pontiac East LE221927

1991

Oshawa M1111879
SERVICE PROCEDURE

1. Remove resonator hold down strap (see Figure 2).

2. Remove resonator and rear air intake duct.


3. Remove duct adapter from fender.


4. Remove engine coolant reservoir.


5. Remove underhood retractable light assembly (if equipped).


6. Remove battery cables, battery hold down bolt and remove battery from vehicle.


7. Remove ground strap bolt at fender.


8. Remove inner fender duct front retaining screw from fender.


9. Remove inner fender duct rear fastener from fender.


10. Remove inner fender duct assembly from fender.


11. Install new inner fender duct assembly in tender.


12. Install inner fender duct rear fastener.


13. Install inner fender duct front retaining screw.


14. Install ground strap bolt to fender.


15. Install battery, battery hold down bolt and battery cables.


16. Install underhood retractable light assembly (if equipped).


17. Install engine coolant reservoir.


18. Install duct adapter to fender.


19. Install resonator and resonator hold down strap.


20. Install new rear air intake duct.


21. Install new rear air intake duct strap (7.4L only).


SERVICE PARTS INFORMATION


Part Number Description Quantity Application
15667232 Duct - Inner fender 1 1988-91 All Engines
15657356 Duct - Rear Air Intake 1 1988-90 5.0L W/K46
(pre-cleaner) 1 1988-91 5.7L, 6.2L
15657357 Duct - Rear Air Intake 1 1988-90 7.4L
15657359 Duct - Rear Air Intake 1 1991 7.4L
15657358 Strap - Rear Air Intake 1 1988-91 7.4L
Duct


Parts are currently available from GMSPO.


WARRANTY INFORMATION


For vehicles repaired under warranty use:

Labor Labor

Operation Description Time

J5022 Replace Air Intake Duct (inner panel .4 hr
Figure 1)

J5020 Replace Duct and or Hose (air intake .2 hr
Figure 2)