Operation CHARM: Car repair manuals for everyone.

Countergear






DISASSEMBLE
Remove dummy shaft, remove bearing rollers, spacers and tubular spacer.


ASSEMBLE & INSTALL
1. Position dummy shaft in countergear bore and install tubular spacer.

2. Install spacer in bore, then using heavy grease to hold rollers in place install 28 rollers.

3. Install second spacer, then install 28 additional rollers and install third spacer.

4. Install rollers and spacers in other end of countergear using above procedure.

5. Install thrust washers in each end of transmission case with tangs inserted in case recesses, use grease to hold washers in place.

6. Insert countershaft through rear of case, in turn forcing dummy shaft out through front of case. Install woodruff key on countershaft, tap countershaft until flush with rear of case.





Countergear End Play Check
Attach dial indicator, check end play. If end play is greater than 0.025 in. new selective thrust washers must be installed.