Operation CHARM: Car repair manuals for everyone.

Assembly

1. Install forward clutch housing in press facing up.

2. Install turbine shaft in clutch housing approximately 1/8 inch.

3. Continue installing in small steps, check to ensure connection is straight.

4. Lubricate new inner and outer seals with transmission fluid and the seal grooves with petroleum jelly.

5. Install seals on piston with lips facing away from spring pocket.

6. Lubricate center piston seal and groove.

7. Install center piston seal onto clutch housing with lip facing up.

8. Install inner seal protector tool No. J-21362 or equivalent over clutch hub.

9. Place piston inside outer seal protector tool No. J-21409 or equivalent and insert assembly into housing, rotating slightly clockwise until seated.

10. Install clutch release springs in piston.

11. Using spring compressor tool No. J-2327-1 and adaptor tool No. J-2501 8-A or equivalent, install retainer on springs.

12. Install snap ring.

13. Install thrust washer on outside of forward clutch hub.

14. Install bronze thrust washer on inside of hub and retain with petroleum jelly.

15. Install forward clutch hub in forward clutch housing.

16. Install waved or dished clutch plate.






17. Install steel and composition clutch plates alternately.

18. Install direct clutch hub in forward clutch housing, over clutch plates.

19. Install snap ring.






20. Place forward clutch on oil pump assembly and air check forward clutch.