Operation CHARM: Car repair manuals for everyone.

Clutch Coil

Component View:






Remove or Disconnect

Tools Required:
J 8433-1 Puller Bar
J 08433-3 Puller Screw
J 33023-A Puller Pilot
J 33025 Clutch Coil Puller Legs

1. Clutch plate and hub assembly (2).
2. Pulley (5).
- Mark or scribe the location of the clutch coil (6) to terminal on the compressor front head (11).
3. Clutch coil assembly (6).
- Install J 33023-A on the head (11) of the compressor.

Removing The Clutch Coil Assembly:




- Install J 8433-1 with J 33025.

Tighten
- J 8433-1 forcing screw against J 33025.

Inspect
- Clutch coil assembly (6). Replace as necessary.

Install or Connect

Tools Required:
J 8433-1 Puller Bar
J 33024 Clutch Coil Installer Adapter
J 33026 Compressor Holding Fixture

1. Compressor assembly on J 33026.
2. Clutch coil assembly (6) onto the front head (11) with the terminals positioned at the "marked" location.
- J 33024 over the internal opening of the clutch coil assembly (6).
- J 8433-1 with through bolts, washers and forcing screw over J 33024.

Installing The Clutch Coil Assembly:




- Thread through bolts into J 33026 to full fixture thickness.
- Be sure J 8433-1 and the clutch coil assembly (6) stay "in line" during installation.

Staking The Clutch Coil Assembly To The Coil Head:




- When the clutch coil assembly (27) is seated on the front head (11), use a 3 mm (1/8 inch) diameter drift punch to slake the head (33) at 3 places, 120° apart to assure the clutch coil assembly (6) remains in position.

Clutch Coil Staking Locations:




- Stake size should be one halt the area of the punch tip and 0.28-0.35 mm (0.010-0.015-inch) deep.
3. Pulley (5).
4. Clutch plate and hub assembly (2).