Operation CHARM: Car repair manuals for everyone.

Disc Brake System: Service and Repair

NOTES, WARNINGS, AND HINTS
Fundamentals and Basics
PARTS REMINDER LIST
Fundamentals and Basics
RECOMMENDED TOOLS
Tools and Equipment

PROCEDURES
1. Check for applicable Technical Service Bulletins (TSB).
2. Perform Initial Test Drive and Diagnosis By Symptom.
Fundamentals and Basics
3. Begin repairs, lift and support front of vehicle, remove front wheels.
4. Remove caliper assembly.
Service and Repair
5. Inspect brake linings and caliper assembly.
Testing and Inspection
6. Rebuild or replace caliper assembly if necessary.
Service and Repair
7. Inspect brake rotor/hub assembly, replace or resurface if necessary.
Testing and Inspection
8. Remove brake rotor/hub assembly.
Service and Repair
9. Repack wheel bearings.
Fundamentals and Basics
10. Install brake rotor/hub assembly.
Service and Repair
11. Install caliper assembly and new brake-pads.
Service and Repair
12. Bleed brakes.
Brake Bleeding
13. Install tire and wheel assembly.
Fundamentals and Basics
14. Perform After Repairs Test Drive.
Fundamentals and Basics

ENVIRONMENTAL AND SAFETY CONCERNS
Customer Safety Information