Operation CHARM: Car repair manuals for everyone.

Clutch Rotor and Bearing Assembly






Remove or Disconnect

Tools Required:

J 6435 External Snap Ring Pliers
J 8092 Driver Handle
J 8433 Heavy Duty Pulley Puller
J 9395 Pulley Puller Adapter
J 9398-A Pulley Bearing Remover
J 9481-A Pulley Bearing and Pulley Installer
J 24092 Pulley Hub Adapter Set

1. Clutch plate and hub assembly (2).

Removing The Pulley Retainer Ring:





2. Pulley bearing retainer (2) with J 6435.
3. Pulley (6).

Removing The Pulley And Bearing:





- Install J 9395 over the end of the compressor shaft (38).

Important
- Use J 9395 puller pilot to prevent internal damage to the compressor when removing the pulley. Do not use the pulley directly against the end of the shaft.

- Place J 8433 over J 9395 for the regular V-groove pulley.
- Place J 24092 over J 9395 for the multi-groove pulley.
- Turn the screw on J 8433 to remove the pulley (6).

Important
- When using J 24092, the puller arms must extend around to the rear side of the pulley. Do not attempt to pull the pulley off by engaging the puller arms in a multi-groove pulley.

Removing The Pulley And Bearing Retainer Ring:





4. Bearing (5) from the pulley (6).
- Remove the retaining ring (3).

Removing The Bearing From The Puller:





- Pulley (6) to J 21352-A.
- Drive the bearing (5) from the pulley (6) with J 9398-A and J 8092.

Install or Connect

Tools Required:
J 6435 External Snap Ring Pliers
J 8092 Driver Handle
J 9481-A Pulley Bearing and Pulley Installer

Installing The Pulley Bearing:





1. Bearing (5) to the pulley (6) with J 8092 and J 9481-A.
2. Retainer ring (4) to the pulley (6).
3. Pulley (6) and bearing (5) to shaft (38) with J 8092 and J 9481-A.
4. Retainer ring (4) to pulley (6) and bearing (5).
5. Pulley retainer ring (3) with J 6435.
6. Clutch plate and hub assembly (2).