Operation CHARM: Car repair manuals for everyone.

Initial Inspection and Diagnostic Overview

PROCEDURE
1. Inspect slave cylinder and clutch pedal travel.
2. Clutch pedal travel should be approximately 8.3 inches, and slave cylinder rod should have a minimum of 1 inch travel, measured at the clutch fork.
3. Inspect pedal bushings for binding and excessive wear, and the fork for damage, wear and proper lubrication. Replace components that are damaged or worn.
4. With engine running at normal operating temperature, hold clutch pedal approximately 1/2 way from floor mat, wait approximately 9 seconds and move shift lever between first and reverse several times.
5. If shift is not smooth, bleed system and recheck operation.
6. If shift is still not smooth, inspect clutch components and repair or replace as needed.