Operation CHARM: Car repair manuals for everyone.

Bleeding Electronic Hydraulic Control Unit (EHCU) Module



Fig. 59 EHCU/BPMV Module Bleeding:







The EHCU/BPMV Module should be bled after replacement or if trapped air is in the unit. If bleeding is required the module must be bled thoroughly before the wheel cylinders and calipers. There are two bleeders on top of the unit that appear to be normal bleeders, Fig. 59. These are modulator bleeders and must remain closed when the unit is not pressurized.
The internal bleeders are on either side of EHCU/BPMV module. The valves are used to open the internal passages within the EHCU/BPMV module. Both bleed valves must be rotated 1/4 to 1/2 a turn counterclockwise before beginning the bleed process. The valve on the lefthand side is used for the rear brakes and the valve on the righthand side is used for the front brakes.
The ignition switch must be in the ``Off'' position or false trouble codes may be stored.
1. Install combination valve depressor tool No. J 35836 or equivalent to LH high pressure accumulator bleed stem of EHCU/BPMV module.
2. Install combination valve depressor tool No. J 35836 or equivalent to RH high pressure accumulator bleed stem of EHCU/BPMV module.
3. Install combination valve depressor tool No. J 35836 or equivalent to rear combination valve.
4. Ensure master cylinder fluid level, fill if required.
5. Bleed EHCU/BPMV module as follows:
a. Slowly depress brake pedal one time and hold.
b. Open left modulator bleeder, until fluid flows clearly or pedal is depressed, the close left bleeder.
c. Slowly release brake pedal.
d. Wait 15 seconds, then repeat a through d until all air is bled from EHCU/BPMV module.
e. Close LH internal bleed valve. Torque bleed valve to 60 inch lbs.
f. Repeat steps b through e for RH bleed procedure.
g. Remove three tool Nos. J 35856 or equivalents.
6. Ensure master cylinder fluid level, fill if required.
7. Bleed wheel cylinder and calipers.
8. Turn ignition key to ``On'' position, then perform 3 function test with TECH1 scanner.
9. Check brake pedal feel and braking performance, repeat procedure if required.