Operation CHARM: Car repair manuals for everyone.

Disassemble






1. Remove clutch gear and synchronizer ring.

2. Attach two-paw puller to clutch gear, then remove synchronizer assembly and third speed gear together.

3. Remove synchronizer ring, clutch gear, bearing, spacer, retaining ring, thrust washer, retaining pin, second speed gear, bearing, retaining ring and synchronizer rings.

4. Remove square cut synchronizer spring from synchronizer hub, then retaining ring.

5. Remove synchronizer assembly. Do not let synchronizer assembly come apart.

6. Remove synchronizer rings and retaining ring.

7. Press mainshaft through reverse gear, thrust washer, bearing, overdrive gear and rotor, if equipped. Do not let mainshaft fall to floor.

8. Remove retaining pin, bearing, spacer, sleeve and retaining ring.

9. Remove mainshaft synchronizer reverse gear.

10. Remove first speed gear and bearing.

11. Clean all parts in suitable solvent.