Deployment Inside Vehicle

Deploy the inflator modules inside of the vehicle when destroying the vehicle or when salvaging the vehicle for parts. This includes but is not limited to the following situations:
^ The vehicle has completed the vehicle's useful life.
^ Un-repairable damage occurs to the vehicle in a non-deployment type accident.
^ Un-repairable damage occurs to the vehicle during a theft.
^ The vehicle is being salvaged for parts to be used on a vehicle with a different VIN as opposed to rebuilding as the same VIN.

Caution: When you are deploying an inflator module for disposal, perform the deployment procedures in the order listed. Failure to follow the procedures in the order listed may result in personal injury.

1. Turn the ignition switch to the OFF position.
2. Remove the ignition key.
3. Put on safety glasses.
4. Remove all loose objects from the front seats.
5. Disconnect the Inflatable Restraint Steering Wheel Module yellow 2-way connector.





6. Cut the yellow 2-way harness connector out of the vehicle, leaving at least 160 mm (6 in) of wire at the connector.
7. Strip 13 mm (0.5 in) of insulation from each of the connector wire leads.





8. Cut two 4.6 meter(15 ft) deployment wires from a 0.8 mm (18 gage) or thicker multi-strand wire. Use these wires to fabricate the driver deployment harness.
9. Strip 13 mm (0.5 in) of insulation from both ends of the wires cut in the previous step.
10. Twist together one end from each of the wires in order to short the wires. Deployment wires shall remain shorted, and not connected to a power source until you are ready to deploy the air bag.





11. Twist together one connector wire lead to one deployment wire.
12. Inspect that the previous connection is secure.





13. Bend flat the twisted connection.
14. Secure and insulate the connection using electrical tape.






15. Twist together, bend, and tape the remaining connector wire lead to the remaining deployment wire.
16. Connect the deployment harness to the Inflatable Restraint Steering Wheel Module yellow 2-way connector.





17. Route the deployment harness out of the vehicle's driver side.





18. Disconnect the Inflatable Restraint Instrument Panel (IP) module yellow 2-way harness connector.
19. Cut the harness connector out of the vehicle, leaving at least 160 mm (6 in) of wire at the connector.
20. Strip 13 mm (0.5 in) of insulation from each of the connector wire leads.





21. Cut two 6.1 meter (20 ft) deployment wires from a 0.8 mm (18 gage) or thicker multi-strand wire. These wires will be used to fabricate the passenger deployment harness.
22. Strip 13 mm (0.5 in) of insulation from both ends of the wires cut in the previous step.
23. Twist together one end from each of the wires in order to short the wires.





24. Twist together one connector wire lead to one deployment wire.





25. Bend flat the twisted connection.
26. Secure and insulate the connection using electrical tape.





27. Twist together, bend, and tape the remaining connector wire lead to the remaining deployment wire.
28. Connect the deployment harness to the Inflatable Restraint IP module yellow 2-way connector.





29. Route the deployment harness out of the passenger side of the vehicle.
30. Clear the inside and outside of the vehicle of any people or loose and flammable objects.
31. Stretch the driver harness to full length.
32. Stretch the passenger harness to full length.
33. Completely cover the windshield and front door window openings with a drop cloth.





34. Place a power source, 12 volt minimum/2A minimum (i.e., a vehicle battery) near the shorted end of the harness.
35. Separate the two ends of the driver deployment harness wires.
36. Connect the driver deployment harness wires to the power source in order to deploy the Inflatable Restraint Steering Wheel Module.
37. Disconnect the driver deployment harness wires from the power source.





38. Separate the two ends of the passenger deployment harness wires.
39. Connect the passenger deployment harness wires to the power source in order to deploy the Inflatable Restraint IP module.
40. Disconnect the passenger deployment harness wires from the power source.





41. Twist together one end of each wire on the driver deployment harness in order to short the wires.





42. Twist together one end of each wire on the passenger deployment harness in order to short the wires.
43. Remove the drop cloth from the vehicle.
44. Disconnect both harnesses from the vehicle.
45. Discard the harnesses.
46. Scrap the vehicle in the same manner as a non-SIR equipped vehicle.
47. If one or both of the modules did not deploy, perform the following steps:
47.1. Remove the undeployed module(s) from the vehicle.
47.2. Temporarily store the module(s).
47.3. Call the Technical Assistance Group for further assistance.