Fuel Pump Testing

SYSTEM DESCRIPTION
When you turn ON the ignition switch the control module enables the fuel pump relay which powers the fuel pump ON. The fuel pump remains ON as long as the engine is cranking or running and the control module receives ignition reference pulses. If there are no ignition reference pulses, the control module shuts the fuel pump OFF within 2 seconds after the ignition was switched to the ON position or if the engine stops.

The fuel tank stores the fuel supply. The electric fuel pump supplies fuel through an in-line fuel filter to the fuel injection system. The pump provides fuel at a higher rate of flow than is needed by the fuel injection system. The fuel pressure regulator maintains the correct fuel pressure to the fuel injection system. A separate pipe returns unused fuel to the fuel tank.

FUEL SYSTEM DIAGNOSIS
The numbers below refer to the step numbers on the diagnostic table.
2. This step verifies that the fuel pump is operating.
4. This step tests for an internal fuel leak. If the fuel pressure decreases during this test an internal loss of pressure is indicated.
6. This step tests the fuel pressure regulator The fuel pressure regulator is controlled by engine vacuum. With engine vacuum applied, the pressure should decrease by the specified value.
8. This step tests for a loss of fuel pressure between the shut-off adapter on the fuel feed pipe and the fuel pump.
9. This step tests for a leaking fuel injector or a leaking fuel pressure regulator. If the fuel pressure remains constant during this test, the fuel injectors are not leaking fuel.
12. This step tests for a restricted fuel return pipe. If the fuel pressure is within the specified values, a restriction in the fuel return pipe is indicated.
14. This step determines if the fuel pressure regulator or the fuel pump is the cause of the low fuel pressure. If the pressure rises above the specified value, the fuel pump is OK.
16. This step verifies that a circuit condition is not the cause of a fuel pressure concern. Inspect all fuel pump electrical circuits thoroughly.
18. This step inspects the fuel pressure regulator for a fuel leak from the vacuum port. If fuel leaks from the fuel pressure regulator while the fuel pump is commanded ON, replace the fuel pressure regulator.

TEST

Steps 1-3:

Steps 4-11:

Steps 12-17:

Steps 18-23: