Instrument Panel Module Replacement

INFLATABLE RESTRAINT INSTRUMENT PANEL MODULE REPLACEMENT

REMOVAL PROCEDURE
1. Disable the SIR system. Refer to SIR Disabling and Enabling Zone 5.

CAUTION:
- Refer to SIR Inflator Module Handling and Storage Caution in Service Precautions.
- A deployed dual stage inflator module will look the same whether one or both stages were used. Always assume a deployed dual stage inflator module has an active stage 2. Improper handling or servicing can activate the inflator module and cause personal injury.

2. Remove the I/P top cover.
3. Remove the radio.
4. Remove the fastener from the passenger side air outlet duct.
5. Remove the air outlet duct.




6. Reach through the radio and the air outlet duct areas to access the fasteners. Remove the fasteners securing the SIR to the I/P beam.
7. Unsnap the module from the I/P carrier retainers.
8. Remove the module from the vehicle.

INSTALLATION PROCEDURE




1. Insert the module into the I/P carrier. Snap the module into place with 2 retainers.

IMPORTANT: The harness exits from the module on the right side of the vehicle.

2. Install the module fasteners.

Tighten the fasteners to 10 N.m (89 lb in).

NOTE: Refer to Fastener Notice in Service Precautions.

IMPORTANT: Route the harness to the module between the round guide pin and the module mounting ear.

3. Install the passenger side air outlet duct and the fastener.

Tighten the fastener to 2.5 N.m (22 lb in).

4. Install the radio.
5. Install the I/P top cover.
6. Enable the SIR system. Refer to SIR Disabling and Enabling Zone 5.
7. After replacing the module, deploy the old module before disposal. If the module was replaced under warranty, fully deploy and dispose of the module after the required retention period. Refer to Inflator Module Handling and Scrapping.