Positive and Negative Battery Cable (42V) Replacement

POSITIVE AND NEGATIVE BATTERY CABLE (42V) REPLACEMENT

REMOVAL PROCEDURE




1. Remove the passenger side front fender.
2. Remove the starter/generator control module (SGCM).
3. Remove the SGCM bracket nuts and bolt.
4. Remove the SGCM bracket.
5. Remove the heating, ventilation and air conditioning (HVAC) module.
6. Remove the 42-volt positive/negative cable grommet nuts (1) from the front of dash.
7. Push the 42-volt positive/negative cable grommet through the front of dash.
8. Remove the hinge pillar trim.
9. Remove the 42-volt positive/negative cable clip (2) from at the right cowl panel.
10. Remove the door sill plate.
11. Reposition the carpet.
12. Remove the 42-volt positive/negative cable channel rear nut (3).
13. Disengage the 42-volt positive/negative cable channel from the studs on the floor.




14. Remove the 42-volt positive/negative cable retainer nuts, and retainer.




15. Disconnect the 42-volt positive/negative cable electrical connector (4).
16. Disconnect the 120-volt AC electrical connector (3).
17. Remove the ground strap nut (1).
18. Remove the ground straps from the stud (2).
19. Remove the 42-volt positive/negative cable.

INSTALLATION PROCEDURE




1. Install the 42-volt positive/negative cable.
2. Install the ground straps from the stud (2).

NOTE: Refer to Fastener Notice in Service Precautions.

3. Install the ground strap nut (1).

Tighten the nut to 10 N.m (89 lb in).

4. Connect the 120-volt AC electrical connector (3).
5. Connect the 42-volt positive/negative cable electrical connector (4).




6. Install the 42-volt positive/negative cable retainer and nuts.

Tighten the nuts to 20 N.m (15 lb ft).




7. Engage the 42-volt positive/negative cable channel to the studs on the floor.
8. Install the 42-volt positive/negative cable channel rear nut (3).

Tighten the nuts to 10 N.m (89 lb in).

9. Position the carpet.
10. Install the door sill plate.
11. Install the 42-volt positive/negative cable clip (2) at the right cowl panel.
12. Push the 42-volt positive/negative cable grommet through the front of dash.
13. Install the hinge pillar trim.
14. Install the 42-volt positive/negative cable grommet nuts (1) to the front of dash.

Tighten the nuts to 20 N.m (15 lb ft).

15. Install the HVAC module.
16. Install the SGCM bracket.
17. Install the SGCM bracket nuts and bolt.
- Tighten the bolt to 9 N.m (80 lb in).
- Tighten the nuts to 25 N.m (18 lb ft).

18. Install the SGCM.
19. Install the passenger side front fender.