Intermediate Steering Shaft Replacement - Upper

Intermediate Steering Shaft Replacement - Upper
^ Tools Required
- J 42640 Steering Column Anti-Rotation Pin

Removal Procedure





1. Install the J 42640 in the steering column lower access hole.

Notice: The wheels of the vehicle must be straight ahead and the steering column in the LOCK position before disconnecting the steering column or intermediate shaft from the steering gear. Failure to do so will cause the SIR coil assembly to become uncentered, which may cause damage to the coil assembly.


2. Mark the relationships of the following components:
^ Mark the relationship of the bolt and clamp at both ends of the upper intermediate shaft.
^ Mark the relationship of the upper intermediate shaft to the lower intermediate shaft.

Important: Mark the relationship of the intermediate shaft components in order to assure proper installation.






3. Remove the nut and bolt from the lower shaft to upper shaft connection.





4. Remove the nut and bolt (1) from the upper shaft (2) to steering column connection.
5. Slide the intermediate shaft down, out of the steering column connection.
6. Remove the accelerator pedal position sensor.
7. Slide the upper intermediate shaft towards the instrument panel, out of the lower intermediate shaft, and remove the shaft from the vehicle.

Installation Procedure

1. Install the lower end of the upper intermediate shaft through the bulkhead, into the lower shaft.

Important: If you are installing the same shaft, align the marks and the relationship of the bolt and clamp made during the removal procedure.






2. Install the upper end of the upper intermediate shaft (2) to the steering column.

3. Install the bolt and nut (1) at the connection of the upper intermediate shaft to the steering column.
^ Tighten the nut to 62 Nm (46 ft. lbs.).

Notice: Refer to Fastener Notice in Service Precautions.

4. Install the accelerator pedal position sensor.





5. Install the bolt and nut at the connection of the upper intermediate shaft to the lower intermediate shaft.
^ Tighten the nut to 50 Nm (37 ft. lbs.).





6. Remove the J 42640 from the steering column lower access hole.