Operation CHARM: Car repair manuals for everyone.

23. Fuel Injector Removal




Fuel Injector Removal

Special Tools

EN 49774 - Fuel Injector Remover

For equivalent regional tools, refer to Special Tools (Special Tools).




1. Remove the fuel injector bracket bolts (1).





Note: The unique fuel injector flow rates are programmed into the ECM according to cylinder location. Mark the fuel injectors for correct re-installation to the same cylinders. Failure to do so may result in a poor drive-ability condition.

2. Install the EN 49774 - remover onto the fuel injector brackets.
3. Pull back on EN 49774 - remover in one steady motion, until the fuel injector breaks free from its seat.
4. Remove the EN 49774 - remover.
5. Remove the fuel injector with bracket (1).
6. Remove the fuel injector bracket pin (2).
7. Remove the copper washer from the injector bore and discard.
8. Remove the O-ring seal (3) from the fuel injector and discard.
9. Repeat steps 1-8 to remove the remaining fuel injectors.