Probing Electrical Connectors

Probing Electrical Connectors

Special Tools

EL-35616 - Terminal Test Probe Kit

For equivalent regional tools, refer to Special Tools Tools and Equipment.

Danger: This procedure should not be performed on high voltage circuits. Performing this procedure on high voltage circuits may result in serious injury or death.


Note: Always be sure to reinstall the connector position assurance (CPA) and terminal position assurance (TPA) when reconnecting connectors or replacing terminals.

Front probe

Disconnect the connector and probe the terminals from the mating side (front) of the connector.

Caution: Refer to Test Probe Caution Test Probe Caution.

Note: When probing female 0.64 terminals, it is important to use the correct adapter. There have been some revisions to the test adapter for 0.64 terminals. The proper adapter for 0.64 terminals is the J-35616-64B which has a gold terminal and a black wire between the base and tip. Failure to use the proper test adapter may result in damage to the terminal being tested and improper diagnosis.

Note: The proper adapter for probing the terminals for fuses, relays, or diodes in an electrical center is J-35616-35. Using any other tool or adapter may damage the terminal being tested.

Refer to the following table as a guide in selecting the correct test adapter for front probing connectors:






Backprobe

Note:
* Backprobe connector terminals only when specifically required in diagnostic procedures.
* Do not backprobe a sealed (Weather Pack(R)) connector, less than a 280 series Metri-Pack connector, a Micro-Pack connector, or a flat wire connector.
* Backprobing can be a source of damage to connector terminals. Use care in order to avoid deforming the terminal, either by forcing the test probe too far into the cavity or by using too large of a test probe.
* After backprobing any connector, inspect for terminal damage. If terminal damage is suspected, test for proper terminal contact.

Do not disconnect the connector and probe the terminals from the harness side (back) of the connector.