Delphi Connectors (Pull to Seat)

Delphi Connectors (Pull To Seat)

Special Tools

EL-38125-580 - Terminal Release Tool Kit

For equivalent regional tools, refer to Special Tools Tools and Equipment.

Terminal Removal Procedure

If the terminal is visibly damaged or is suspected of having a faulty connection, the terminal should be replaced.





Follow the steps below in order to repair pull-to-seat connectors:

1. Remove the connector position assurance (CPA) device and/or the secondary lock.
2. Disconnect the connector from the component or separate the connectors for in-line connectors.
3. Remove the terminal position assurance (TPA) device.
4. Review the connector end view to determine the proper test probe and release tool.
5. Insert the release tool into the front of the connector body.
6. Grasp the wire at the back of the connector body and gently push the terminal out the front of the connector body.
7. Repair the terminal by following the Repairing Connector Terminals (Terminated Lead Repair) Repairing Connector Terminals (Terminated Lead Repair)Repairing Connector Terminals (Terminal Repair) Repairing Connector Terminals (Terminal Repair) procedure.
8. Insert the repaired terminal back into the cavity. Repeat the diagnostic procedure to verify the repair and reconnect the connector bodies.

Terminal Insertion Procedure

1. Align the terminal and pull the wire from the back of the connector in order to seat the terminal.
2. If the connector is outside of the passenger compartment, apply dielectric grease to the connector.
3. Install the TPA, CPA, and/or the secondary locks.