Operation CHARM: Car repair manuals for everyone.

General

TRANSMISSION GEAR RATIOS:
First Gear 2.84
Second Gear 1.57
Direct Gear 1.00
Overdrive Gear 0.69
Reverse Gear 2.21

OVERALL TOP GEAR RATIOS:
3.8 Liter Engine 2.38
3.3 Liter Engine 2.49
3.0 Liter Engine 2.49
2.4 Liter Engine 2.69
2.0 Liter Engine 2.81

TAPERED ROLLER BEARING SETTINGS:
Differential Assembly 5 - 18 inch lbs. Drag Torque
Output Hub 3 - 8 inch lbs. Drag Torque
Transfer Shaft 0.002 - 0.004 inch End Play
Overall Drag At Output Hub 3 - 16 inch lbs. Drag Torque

END PLAY:
Transmission 0.12 - 0.63 mm (0.005 - 0.025 inch)

TIGHTENING TORQUE:
Eight Way Solenoid Connector 4 Nm (35 inch lbs.)
Output Gear Bolt 271 Nm (200 ft. lbs.)
Output Gear Stirrup Retainer 23 Nm (17 ft. lbs.)
Pressure Taps 5 Nm (45 inch lbs.)
Reaction Shaft Bolts 27 Nm (20 ft. lbs.)
Rear End Cover 19 Nm (14 ft. lbs.)
Sixty Way Connector 4 Nm (35 inch lbs.)
Transfer Gear Nut 271 Nm (200 ft. lbs.)
Transfer Plate To Case Bolts 12 Nm (105 inch lbs.)
Vent Assembly 12 Nm (105 inch lbs.)