Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

EGR Valve: Testing and Inspection






EGR VALVE INSPECTION
1. Remove the EGR valve and inspect for sticking, carbon deposits, etc. If contaminants are found, clean the valve with a suitable solvent so it will seat correctly.
2. Connect a hand vacuum pump to the EGR valve.
3. Apply 67 kPa (20 in.Hg) of vacuum, and check that the vacuum is maintained.
4 Apply vacuum according to the chart below, and check the passage of air by blowing through either side of the EGR passages.

Vacuum / Passage of Air
- 6.5 kPa (2.5 in.Hg) or less = Air blows cut of opposite passage.
- 20 kPa (6 in.Hg) or more = Air does not blow out of opposite passage.