Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Air Door: Service and Repair

REMOVAL
1. Remove A/C unit.
2. Place unit on bench.
3. Remove beater core.
4. Remove blower scroll.
5. Remove evaporator cover.
6. Remove A/C line to expansion valve mounting nut.
7. Carefully pull evaporator out of housing.
8. Remove mode door actuator and gear extension.
9. Remove Heater-A/C housing clips and screws.
10. Separate housing halves.
11. Remove mode door.

INSTALLATION
For installation, reverse the above procedures.