Operation CHARM: Car repair manuals for everyone.

Wheel Stud / Lug Nut: Service and Repair

REMOVAL

CAUTION: If a wheel mounting stud needs to be replaced in the hub and bearing assembly, the studs CANNOT be hammered out of the hub flange. If a stud is removed by hammering it out of the bearing flange, damage to the hub and bearing assembly will occur leading to premature bearing failure.

1. Raise vehicle on jackstands or centered on a frame contact type hoist. See Hoisting in the Lubrication and Maintenance section of this manual for the required lifting procedure to be used for this vehicle.
2. Remove the front wheel and tire assembly from the vehicle.






3. Remove the disc brake caliper assembly from the steering knuckle. Refer to the Disc Brake System for the removal procedure.






4. Remove brake rotor from hub, by pulling it straight off wheel mounting studs.





5. Install a lug nut on the wheel stud to be removed from the hub and bearing assembly' so the threads on the stud are even with end of lug nut. Install Remover, Special Tool C-4150A on hub and bearing assembly flange and wheel stud.
6. Tightening down on special tool will push wheel stud out of the hub and bearing assembly flange. When shoulder of wheel stud is past flange remove special tool from hub and bearing assembly. Remove lug nut from stud and remove wheel stud from flange.

INSTALLATION







1. Install replacement wheel stud into flange of hub and bearing assembly. Install washers on wheel stud, then install a wheel lug nut on stud with flat side of lug nut against washers.
2. Tighten the wheel lug nut, pulling the wheel stud into the flange of the hub and bearing assembly. When the head of the stud is fully seated against the bearing flange, remove lug nut and washers from wheel stud.
3. Install the brake rotor back on the hub and bearing assembly.
4. Install front brake caliper back over brake rotor and align with caliper mounting holes on steering knuckle. Refer to the Brake and Traction Control for the disc brake caliper installation procedure.
5. Install wheel and tire assembly on vehicle. Tighten the wheel mounting lug nuts in proper sequence until all nuts are torqued to half specification, then repeat the tightening sequence to the full specified torque of 135 Nm (100 ft. lbs.).
6. Lower vehicle to the ground.