Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Automatic Transmission/Transaxle: Adjustments

BEARING ADJUSTMENT PROCEDURES
Take extreme care when removing and installing bearing cups and cones. Use only an arbor press for installation, as a hammer may not properly align the bearing cup or cone. Burrs or nicks on the bearing seat will give a false end play reading, while gauging for proper shims. Improperly seated bearing cup and cones are subject to low-mileage failure.
Bearing cups and cones should be replaced if they show signs of pitting or heat distress.
If distress is seen on either the cup or bearing rollers, both cup and cone must be replaced.

NOTE: Bearing end play and drag torque specifications must be maintained to avoid premature bearing failures.

Used (original) bearing may lose up to 50 percent of the original drag torque after break-in.

NOTE: All bearing adjustments must be made with no other component interference or gear intermesh, except the transfer gear bearing.

Oil all bearings before checking turning torque.

MASTER SHIM CHART














Use this chart as a reference guide when selecting the shims needed for the:
- Transfer Shaft
- Output Shaft
- Output Sprocket
- Pinion