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Tools - Relay Removal and Installation Tool

NUMBER: 08-034-00

GROUP: Electrical

DATE: November 10, 2000

SUBJECT:
PDC Relay Remover/Installation Tool

OVERVIEW:
This bulletin involves use of Miller Tool Number C-4817.

MODELS:
2001 PT44 PT Cruiser

SYMPTOM/CONDITION:

Relays in the Power Distribution Center (PDC) cannot be removed by hand. Attempting to remove relays with pliers may cause damage to the relay.





EQUIPMENT REQUIRED:

REPAIR PROCEDURE:

THIS REPAIR IS COMPATIBLE WITH DAIMLERCHRYSLER'S MOBILE SERVICE PROGRAM AND DOES NOT REQUIRE HOISTS OR OTHER FULL SERVICE FACILITY SPECIAL EQUIPMENT.





Due to the wall height of the PDC, it is necessary to use Miller Tool Number C-4817 (Fig. 1) for relay removal.

NOTE:
THIS TOOL WILL BE SENT TO ALL DEALERS IN THE 2001 MISCELLANEOUS SUPPLEMENTAL KITS SCHEDULED FOR A NOVEMBER 2000 SHIPMENT.

POLICY: Information Only





There are steps on opposite sides of the relays. Use these steps to grip the relay and pull upward with an even effort (Fig. 2).