Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

A/C Compressor Clutch Break-In

After a new compressor clutch has been installed, check that the compressor clutch coil is performing to specifications. If the clutch coil is performing to specifications, perform the compressor clutch break-in procedure. This procedure (burnishing) will seat the opposing friction surfaces and provide a higher compressor clutch torque capability.
1. Set the heater-A/C controls to the A/C mode, with the blower switch in the highest speed position.
2. Start the engine and hold the engine speed at 1500 to 2000 rpm.
3. Cycle the compressor clutch ON and OFF about twenty times (five seconds ON, then five seconds OFF).