Condenser HVAC: Service and Repair

A/C CONDENSER
The condenser is located in front of the engine radiator. It has no serviceable parts. If damaged or leaking, the condenser assembly must be replaced.

REMOVAL

WARNING: THE REFRIGERANT MUST BE REMOVED FROM THE SYSTEM BEFORE REMOVING THE CONDENSER.

1. Using a R-134a refrigerant recovery machine, remove the refrigerant from the A/C system.
2. Remove battery support strut.

Fig. 44 Condenser Refrigerant Lines:

3. Remove refrigerant lines from condenser.
4. Remove upper radiator mounts.
5. Remove condenser to radiator mounting screws.
6. Tilt radiator back and remove condenser.

INSTALLATION
1. Tilt the radiator back and position the condenser in the vehicle.
2. Install the condenser to radiator mounting screws.
3. Install the upper radiator mounts.
4. Install the refrigerant lines to the condenser.
5. Install the battery support strut.
6. Tighten the condenser refrigerant lines to 5 Nm (45 in. lbs).
7. Evacuate the refrigerant system.
8. Recharge the A/C system.