Cylinder Block Assembly: Specifications
Cylinder head flatnessStandard dimension less than 0.05 mm (0.002 in.)
Service Limit 0.2 mm (0.008 in.)
Grinding Limit Maximum of 0.2 mm (0.008 in.)
Cylinder Bore Diameter
Standard 89.900 - 89.915 mm (3.539 - 3.540 in.)
Repair Max. 90.150 - 90.165 mm (3.549 - 3.550 in.)
Out-of-Round 0.014 mm (0.0005 in.)
Taper 0.03 mm (0.0011 in.)
Crankshaft Journal
Taper 0.0006 inch (0.015 mm)
Out-of-Round 0.0006 inch (0.015 mm)
Main Bearing Clearance
Radial 0.030 - 0.052 mm (0.001 - 0.002 in.)
Axial 0.100 - 0.266 mm (0.003 - 0.010 in.)
Main Bearing Cap Torque Sequence:
Main Bearing Cap Torque
Stage One (M8 bolts) 20 Nm (15 ft. lbs.)
Stage Two (M8 bolts) rotate 90° clockwise
Stage One (M10 bolts) 30 Nm (22 ft. lbs.)
Stage Two (M10 bolts) rotate 90° clockwise
Connecting Rods
Bearing Clearance 0.026 - 0.054 mm (0.001 - 0.002 in.)
Pistons
Piston Diameter 89.87 - 89.90 mm (3.538 - 3.539 in.)
Piston Ring Groove Depth No. 1 3.1 mm (0.122 in.)
Piston Ring Groove Depth No. 2 3.1 mm (0.122 in.)
Piston Ring Groove Depth No. 3 3.5 mm (0.137 in.)
Piston Ring Gap
Compression Ring No. 1 0.20 - 0.35 mm (0.007 - 0.013 in.)
Compression Ring No. 2 0.20 - 0.40 mm (0.007 - 0.015 in.)
Crankshaft Pulley Torque
Stage One 200 Nm (148 ft. lbs.)
Stage Two 90° clockwise