Operation CHARM: Car repair manuals for everyone.

Lower

LOWER OIL PAN

REMOVAL

1. Drain the engine oil.





2. Remove the lower splash shield screws (1) and the splash shield.





3. Remove the transmission oil cooler line retainer bolts (1). Position the cooler lines aside.





4. Remove the lower oil pan retaining bolts and the lower oil pan (1).

INSTALLATION

Note: The components using sealant must be assembled within ten minutes of sealant application.





1. Clean the lower oil pan and the lower portion of the upper oil pan gasket surfaces thoroughly.
2. Apply a 1.5 mm to 2 mm bead of Loctite 5203 sealant or equivalent to the lower oil pan sealing surface (1) as shown.
3. Install the lower oil pan and oil pan bolts. Tighten the lower oil pan bolts to 14 Nm (10 ft. lbs.).





4. Position and install the transmission cooler lines and retainers (1). Tighten the bolts to 10 Nm (7 ft. lbs.).





5. Install and tighten the oil pan drain plug to 30 Nm (22 ft lbs.).
6. Install the lower splash shield and screws (1). Tighten the screws to 5 Nm (44 in. lbs.).
7. Lower the vehicle.
8. Fill the crankcase to the specified oil level.
9. Start the engine and check for leaks.