Operation CHARM: Car repair manuals for everyone.

Installation

INSTALLATION
1. Install clutch module onto input shaft. Install transaxle into position.
2. Install transaxle-to-engine mounting bolts (Fig. 20) and tighten to 108 Nm (80 ft. lbs.) torque.
3. Raise engine and transaxle with screw jack until upper mount bracket aligns with upper mount. Install mount bolts and tighten to 68 Nm (50 ft. lbs.) torque (Fig. 19).
4. Remove screw jack.
5. Install drive plate-to-clutch module bolts and torque to 88 Nm (65 ft. lbs.) torque.
6. Install starter motor and tighten bolts to 54 Nm (40 ft. lbs.) torque. Make sure to fasten ground cable to upper starter bolt as shown in (Fig. 18).
7. Connect starter electrical harness and tighten positive cable nut to 10 Nm (90 in. lbs.) torque.
8. Install bellhousing dust cover (Fig. 16).
9. Install left engine-to-transaxle bending brace and structural collar (Fig. 15).
10. Install power steering hose to structural collar.
11. Install the right lateral bending brace and tighten bolts to 81 Nm (60 ft. lbs.) torque (Fig. 17).
12. Install both front axle driveshafts.
13. Fill transaxle with suitable amount of fluid.
14. Connect clutch master cylinder tube to the hydraulic clutch slave cylinder (Fig. 13). An audible click should be heard. Verify connection by pushing and pulling quick connect.
15. Lower vehicle.
16. Connect vehicle speed sensor connector (Fig. 10).
17. Connect shift crossover and selector cables to shift lever. Install cables to bracket and install retaining clips (Fig. 9).
18. Connect back-up lamp switch connector (Fig. 8).
19. Install battery tray (Fig. 7).
20. Install battery and tighten hold down clamp to secure battery (Fig. 6).
21. Install the air cleaner assembly (Fig. 5).
22. Connect the battery cables.
23. Road test vehicle and inspect for leaks.