Halogen Headlamp

HALOGEN HEADLAMP

REMOVAL

Halogen Headlamp Unit:

1. Remove the headlamp unit.

Halogen Lamp Form Connector:

2. Disconnect the lamp electrical connector.
3. Remove the rubber boots/seals protecting the lamp from the elements.
4. Twist lamp socket out of headlamp housing.

HIGH INTENSITY DISCHARGE (HID) HEADLAMPS (IF EQUIPPED)-LOW BEAM

HEADLAMP
1. Remove the headlamp unit.
2. Remove the rubber boots/seals protecting the lamp/igniter from the elements.

Hid Headlamp Unit:

3. Grab the igniter and twist counterclockwise approximately 1/4 turn. There is an arrow pointing which direction to turn. The igniter electrical connector will disengage when this happens, unlocking the igniter from the HID lamp.
4. Pull the igniter straight out of the headlamp unit.
5. Pull lamp straight out of igniter.

IGNITER
1. Remove the headlamp unit.
2. Remove the rubber boots/seals protecting the lamp/igniter from the elements.
3. Grab the igniter and twist counterclockwise approximately 1/4 turn. There is an arrow pointing which direction to turn. The igniter electrical connector will disengage when this happens, unlocking the igniter from the HID lamp.
4. Pull the igniter straight out of the headlamp unit.

BALLAST MODULE
1. Remove the headlamp unit.

Ballastr Module Mounting:

2. Remove the three retaining screws .

Ballast Module - Remove/ Install:

3. Remove the ballast module from headlamp unit .

INSTALLATION

CAUTION: Do not touch the glass of HID or halogen lamps with fingers or other possibly oily surface. Reduced lamp life will result.

HALOGEN HEADLAMP

1. Place the headlamp in the lamp socket, being careful to align the lamp with the socket index.
2. Place lamp socket into the headlamp housing .
3. Connect the lamp electrical connector.
4. Install the rubber boots/seals protecting the lamp from the elements.
5. Install the headlamp unit.
6. Install the headlamp unit.

IGNITER

Igniter Underside:

Make sure the slots on the igniter are lined up. If not, use a small screwdriver to align them.

1. Place the igniter on the HID lamp. Do not at this time connect the igniter electrical connector. It will make it unable to twist the igniter to the closed position.
2. Twist the igniter clockwise to close/lock it into place.

Igniter Electrical Connection:

3. Position the igniter electrical connector and firmly snap into place.
4. Install the rubber boots/seals protecting the lamp/igniter from the elements.
5. Install the headlamp unit.

BALLAST MODULE
1. Place the ballast module on the headlamp unit.
2. Install the three retaining screws.
3. Install the headlamp unit.