Alternator: Service and Repair
REMOVAL1. Disconnect negative battery cable.
2. Remove the air box assembly.
Generator Location:
3. Generator location.
Generator Field Connector:
4. Unlock the field electrical connector.
Electrical Connector Lock:
5. Disconnect the field electrical connector from rear of generator.
Generator Battery Connection Cover:
6. Remove cover from battery cable on rear of generator.
7. Remove the positive battery cable from rear of generator.
Drive Belt Removed:
8. Remove the accessory drive belt.
Power Steering Pump Mounting Bolts:
9. Remove the 3 mounting bolts for the power steering assembly.
Power Steering Pump Relocation:
10. Relocate the power steering assembly.
Idler Pulley:
11. Remove the idler pulley/lower mounting bolt for generator. This will be removed with generator assembly.
Generator Rear Mounting Bolt:
12. Remove the rear mounting bolt.
Upper Mounting Bolt:
13. Remove the upper mounting bolt.
Generator Remove/Install:
14. Remove generator and idler pulley.
INSTALLATION
Generator Remove/Install:
1. Install idler pulley to generator.
2. Install assembly to vehicle.
Upper Mounting Bolt:
3. Loose install upper mounting bolt.
Generator Rear Mounting Bolt:
4. Loose install rear mounting bolt.
Idler Pulley:
5. Loose install the lower mounting bolt.
Idler Pulley Installed:
6. Idler pulley installed.
7. Tighten bolts to 54.2 N.m (40 ft. lbs.).
Power Steering Pump Relocation:
8. Relocate the power steering pump assembly.
Power Steering Pump Mounting Bolts:
9. Install the 3 mounting bolts and tighten to 23 N.m (200 in. lbs.).
Drive Belt Removed:
10. Install the accessory drive belt.
Generator Battery Connection Cover:
11. Connect the battery cable to generator.
12. Tighten nut to N.m 12.5 (110 in. lbs.).
13. Snap cable cover back into place.
Generator Field Connector:
14. Connect the field connector (2).
Electrical Connector Lock:
15. Lock connector (1).
16. Connect negative battery cable.
17. Install the air box assembly.