Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Installation






INSTALLATION




1. Inspect and clean timing chain cover sealing surfaces.
2. Before installing timing cover gasket apply a 1/8 inch bead of Mopar(R) Engine RTV GEN II to the parting lines between the oil pan and cylinder block (1).




3. Install timing cover (2) and gasket (1). Tighten M10 cover bolts (4) to 54 Nm (40 ft. lbs.) and M6 bolts (3) to 12 Nm (105 in. lbs.).
4. Install front crankshaft oil seal using Special Tool 6780-2 sleeve and 6780-1 installer.
5. Install crankshaft vibration damper.
6. Install accessory drive belts.




7. Install lower splash shield (2) and retaining bolts (1).




8. Lower vehicle.
9. Fill cooling system.
10. Connect negative battery (1) cable.