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Installation






3.5L




1. Clean mounting surface.

2. Inspect rubber silicone seals on intake manifold end of EGR tube.

3. Install tube into the intake manifold being careful that the silicone rubber seals are correctly installed and undamaged.





4. Install new gasket between the EGR valve (3) and tube and install bolts (1).

5. Tighten the EGR tube to EGR valve bolts to 11 Nm (95 in. lbs.) torque.





6. Connect the electrical connector to EGR valve and lock.

7. Install upper intake manifold.

8. Install the shock tower brace.

9. Install the wiper module.

10. Relocate the purge solenoid.





11. Install purge solenoid to bracket.

12. Connect negative battery cable.