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Installation






5.7L




1. Position a new metal gasket between cylinder head (1) and valve assembly (3).

2. Install two mounting bolts (2) and tighten. Refer to Torque Specifications.





3. Clean EGR tube where it joins EGR valve.

4. Position new gasket between EGR tube flange and EGR valve assembly.

5. Install two bolts (3) connecting EGR tube (4) to valve assembly (2). Tighten bolts. Refer to Torque Specifications.

6. Connect electrical connector (1) to EGR solenoid (2).