Operation CHARM: Car repair manuals for everyone.
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Removal






REMOVAL

NOTE: The HVAC housing assembly must be removed from vehicle and disassembled for service of the A/C evaporator.





NOTE: LHD model shown. RHD model similar.

1. Remove the HVAC housing and place it on a workbench.

2. Disassemble the HVAC housing to gain access to the A/C evaporator.

NOTE: If the foam insulator around the A/C evaporator is deformed or damaged, the insulator must be replaced.

3. Carefully lift the A/C evaporator (1) and the foam insulator (2) out of the lower half of the HVAC housing (3).

NOTE: If the seal around the evaporator tube tapping block is deformed or damaged, the seal must be replaced.

4. If required, remove the seal (4) from around the evaporator tube tapping block (5).