Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Installation






INSTALLATION - LOWER INTAKE MANIFOLD

1. Clean all sealing surfaces.
2. Position new gaskets and intake manifold on cylinder head surfaces.




3. Position the ignition coil capacitor and install the intake manifold bolts. Gradually tighten in sequence shown until a torque of 28 Nm (250 in. lbs.) is obtained.
4. Install fuel rail and injectors as an assembly.
5. Connect fuel supply hose to fuel rail.
6. Connect heater supply and return hoses to the intake manifold.
7. Connect electrical connectors to fuel injectors and coolant temperature sensor.
8. Install upper intake manifold.
9. Connect the upper radiator hose to the thermostat housing.
10. Fill the cooling system.
11. Connect negative battery cable.