Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Removal






REMOVAL - LOWER INTAKE MANIFOLD




1. Disconnect the negative battery cable (1).
2. Perform fuel pressure release procedure.
3. Drain the cooling system.




4. Disconnect the upper radiator hose (1) from the thermostat housing (2).
5. Remove the upper intake manifold.
6. Disconnect the electrical connectors to fuel injectors and coolant temperature sensor.




7. Disconnect heater supply and return hoses from the thermostat housing.




8. Disconnect the fuel line from the fuel rail.




9. Remove the 4 bolts attaching fuel rail.
10. Remove fuel rail and injectors as an assembly.




11. Remove lower intake 4 bolts and position the ignition coil capacitor aside.




12. Remove the lower intake manifold (1).