Installation

INSTALLATION - UPPER INTAKE MANIFOLD

1. Clean and inspect gasket sealing surfaces.
2. Position new gasket.
3. Install the throttle body on the upper intake (if required).




4. Install upper intake manifold (2) and hand start all attaching bolts (1).
5. Tighten bolts gradually starting in the center working outward until a torque of 12 Nm (105 in. lbs.) is obtained.
6. Install the rear intake manifold brackets to the head.




7. Install the 2 intake manifold to bracket nut retainers.
8. Install the EGR tube.




9. Connect electrical connectors to the following sensors and actuators:

- Manifold Tuning Valve (MTV) (1)
- Short Runner Valve (2)
- Throttle Position Sensor (TPS) (3)
- Manifold Absolute Pressure (MAP) (4)




10. Connect the following vacuum hoses to the upper intake manifold:

- Positive Crankcase Ventilation (PCV) Valve (1)
- EVAP Purge Solenoid (2)
- EGR Tube (3)
- Power Brake Booster (4)




11. Install air cleaner housing and inlet hose.




12. Connect negative battery cable.
13. Install the engine cover.