Disassembly

DISASSEMBLY




1. Use Puller Set C-293-PA (1), Adaptors 9613 (2) and press plug 9678 remove the pinion side bearing cone (3).




2. Install Puller Set C-293-PA (1), C-293-4 Adaptors (3), and Press Plug 9678 to remove the ring gear side bearing cone.




3. Remove ring gear-to-differential case bolts (4) and floating pinion shaft retainers (2).




4. Separate ring gear (2) from differential case (1).




5. Separate differential cover (1) from case (2) using suitable screwdrivers at position.




6. Lift support (1) from case (2).




7. Remove side gear thrust washer (1).




8. Remove side gear (1).




9. Remove pinion shaft (1).




10. Remove pinion gears (1) and tabbed washers (2).




11. Remove differential side gear (1).




12. Remove side gear thrust washer (1).
13. Inspect all components for excessive wear.




14. Using Remover 8356 (1) and a 12mm hex head bolt as a press plug remove the small pinion bearing.





15. Using puller C-293-PA (1), C-293-47 Adaptors (2) and Press Plug C4487-1 to remove the large pinion bearing.