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Assembly







ASSEMBLY

CAUTION: Soak the new friction disc in the appropriate transfer case lubricant for a minimum of 30 minutes prior to installation.





1. Install the friction disc washer (1) onto the planetary assembly (2).




2. Install the friction disc (1) onto the friction disc washer (2).




3. Install the friction disc apply plate (1) onto the friction disc (2).




4. Install the Belleville spring (1) onto the friction disc apply plate (2).




5. Install the planetary cover (1) onto the planetary assembly (2).




6. Install the bolts (1) holding the planetary cover (2) to the planetary assembly (3). Tighten the bolts to 9 Nm (6.5 ft.lbs.).