Exhaust Manifold - Installation

INSTALLATION

NOTE: The exhaust manifold on Turbocharged equipped vehicles is serviced as an assembly with the Turbocharger. Turbocharger - Installation.





1. Install a new exhaust manifold gasket. DO NOT APPLY SEALER.
2. Position exhaust manifold in place. Tighten fasteners in the sequence shown above to 23 Nm (200 in. lbs.). Raise and lower vehicle for fastener access as necessary. Repeat tightening procedure until all fasteners are at specified torque.




3. Install exhaust manifold heat shields. Tighten bolts to 12 Nm (105 in. lbs.).




4. Install exhaust manifold support bracket.
5. Install engine wiring heat shield.
6. Connect oxygen sensor electrical connector.




7. Install exhaust pipe (2) to manifold with a new gasket (1). Tighten fasteners to 28 Nm (250 in. lbs.).
8. Install coolant recovery containerCoolant Recovery Container - Installation.




9. Install fasteners securing power steering fluid reservoir (1) to cylinder head.




10. Connect MAP sensor (1) electrical connector.




11. Connect throttle and speed control cables to the throttle lever and bracket.




12. Connect negative cable to battery.
13. Install clean air hose (1) and air cleaner housing (2).