Operation CHARM: Car repair manuals for everyone.

Exhaust Manifold - Removal







REMOVAL

NOTE: The exhaust manifold on Turbocharged equipped vehicles is serviced as an assembly with the Turbocharger. Turbocharger - Removal.





1. Remove clean air hose (1) and air cleaner housing (2).
2. Disconnect negative cable from battery.




3. Disconnect throttle and speed control cables from the throttle lever and bracket.




4. Disconnect MAP sensor (1) electrical connector.




5. Remove fasteners securing power steering fluid reservoir (1) to cylinder head.
6. Remove coolant recovery containerCoolant Recovery Container - Removal.




7. Remove bolts (1) attaching upper heat shield.
8. Remove upper heat shield.
9. Raise vehicle.




10. Disconnect exhaust pipe from manifold.




11. Remove engine wiring heat shield (1).




12. Remove manifold support bracket.




13. Remove lower exhaust manifold heat shield (2).
14. Disconnect oxygen sensor electrical connector.




15. Remove exhaust manifold lower retaining fasteners.
16. Lower vehicle and remove the upper exhaust manifold retaining fasteners.
17. Remove exhaust manifold from above/between the engine and cowl panel.
18. Remove and discard manifold gasket.